DeMoBat: Industrial dismantling of battery modules and electric motors to secure economically strategic raw materials for e-mobility

  • contact:

    Sonja Rosenberg

    Sandra Huster

    Simon Glöser-Chahoud

  • project group:

    Sustainable Value Chain

  • funding:

    Umweltministerium BW

  • partner:

    Fraunhofer IPA, CUTEC, KIT WBK, HS Esslingen, BTU Cottbus, zahlreiche Industriepartner

  • start:

    12/2019

  • end:

    11/2022

The joint project DeMoBat aims to develop industrial disassembling processes for traction batteries and drive trains of electric vehicles. These processes are considered as a prerequisite for a resource-efficient and sustainable design of closed-loop supply chains for electro-mobility. Traction batteries represent a key cost factor of electro-mobility and cause significant environmental impacts during production, which is why their most efficient and long-term use is a crucial element of the sustainable design of electro-mobility.

The targeted disassembly of battery packs into individual modules and subsequent cell level enables condition-specific uses of the battery modules or cells. A disassembling allows on the one side reassembling for second use applications, such as energy storages or automotive spare parts. On the other side, high-quality recycling of the electrode active material can be reached. The same applies to electric motors, where the rare-earth permanent magnets and copper coils are valuable components.

While the other research partners are primarily working on technical solutions for disassembling, IIP is responsible for coordinating sub-project 1. In this context, IIP evaluates raw material markets, business models, legal framework conditions, and logistics concepts, as well as capacity and sequence planning of the disassembling processes from a technoeconomic perspective.